| Course Unit Code | Course Unit Title | Type of Course Unit | Year of Study | Semester | Number of ECTS Credits | | MM217 | Computer Aided Casting Manufacturing and Design | Elective | 1 | 1 | 6 |
|
| Level of Course Unit |
| Second Cycle |
| Objectives of the Course |
| To learn production methods, to shape by casting, to design parts and mold according to production methods, to introduce the use of computer technology in metal casting molds and production methods design. |
| Name of Lecturer(s) |
|
| Learning Outcomes |
| 1 | According to the technical drawing rules, the computer can display parts views. | | 2 | Understand the production methods in metal machine technology. | | 3 | It can model three-dimensional solid from two-dimensional geometric drawings. | | 4 | It can draw solid models of complex parts. | | 5 | To be able to design molds and patterns of designed models. | | 6 | It can process designed molds and matches in computer environment. |
|
| Mode of Delivery |
| Normal Education |
| Prerequisites and co-requisities |
| None |
| Recommended Optional Programme Components |
| None |
| Course Contents |
| Computer aided drawing, Manufacturing methods, General casting principles, Solid modeling, Mold and core design, Computer aided design and manufacturing. |
| Weekly Detailed Course Contents |
|
| 1 | Drawing: Two dimensional drawing techniques with computer | | | | 2 | Sheet metal cutting and forming, hot-cold forming drawing | | | | 3 | Solid Modeling: Creation of solid models of parts to be produced | | | | 4 | Design of mold cavity based on the designed solid model | | | | 5 | General casting principles (solidification, cooling, heat transfer concepts) | | | | 6 | Liquid flow principles and filling of castings (gating calculations) | | | | 7 | Calculation of casting cooling time (module concept) | | | | 8 | Mid-term exam | | | | 9 | Casting and feeding in casts (Feeder accounts) | | | | 10 | Introducing SolidCast Simulation program | | | | 11 | Casting model from CAD environment to simulation environment | | | | 12 | Casting simulation applications in coarse casting | | | | 13 | Casting simulation applications in core molds | | | | 14 | Precision casting simulation applications | | | | 15 | Simulation applications (project work) | | |
|
| Recommended or Required Reading |
| Ramazan Kayıkcı, SolidCast ile Bilgisayar Destekli Döküm İmalatı ve Tasarımı
Murat ÇOLAK, Ders Notları
S. Tüzel, “SolidWorks 2004 Parçalar ve montajlar”, Alfa Basım Yayım ve Dağıtım, İstanbul (2004) |
| Planned Learning Activities and Teaching Methods |
|
| Assessment Methods and Criteria | |
| Midterm Examination | 1 | 100 | | SUM | 100 | |
| Final Examination | 1 | 100 | | SUM | 100 | | Term (or Year) Learning Activities | 40 | | End Of Term (or Year) Learning Activities | 60 | | SUM | 100 |
| | Language of Instruction | | Turkish | | Work Placement(s) | | None |
|
| Workload Calculation |
|
| Midterm Examination | 1 | 1 | 1 |
| Final Examination | 1 | 2 | 2 |
| Attending Lectures | 14 | 3 | 42 |
| Practice | 1 | 12 | 12 |
| Project Preparation | 1 | 12 | 12 |
| Seminar | 1 | 6 | 6 |
| Self Study | 14 | 5 | 70 |
| Individual Study for Mid term Examination | 1 | 10 | 10 |
| Individual Study for Final Examination | 1 | 12 | 12 |
|
| Contribution of Learning Outcomes to Programme Outcomes |
|
| * Contribution Level : 1 Very low 2 Low 3 Medium 4 High 5 Very High |
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